EQUIPMENT & SERVICES
FACILITIES LIST

"Quality Aluminum Die Castings"

 

Die Casting Equipment 
1 - 1999 Buhler SCD/66 (720 Ton) Automated Die Casting Cell
1 - 600 Ton Prince Automated Die Casting Cells
2 - 700 Ton Die B&T Automated Die Casting Cells
1 - 500 Ton Die Cast Automated Die Casting Cell
2 - 450 Prince Die Cast Automated Die Casting Cell
1- 1000 Ton Prince Automated Die Casting Cell
8 - ABB Robots

Melting Furnace Support Equipment 

8 - Hydraulic Trim Presses
1 - MPH, 800 Pound per hour; 8,000 pound bath Melting Furnace  
1 - 1998 GASMACK MODEL G.S- 2000 Pound per hour, 5000 pound bath Melting Furnace 
7 -  MPH Electric Holding Furnaces
1 - Dynarad FC 1500 Holding Furnace (1999)
8 - Shot Scope, Electronic Shot Monitoring Systems (2003) 

Machining and Secondary Operations 
2 -  4 Spindle Gang Drills w/ Auto Feed                   
2 -     Lead Screw Tapping Machines         
2 -      Precision Drill Presses
1 -   Four Station Kingsbury Machining Center 
1 -       48” Speedfam Lapper
3 -       10 Cu. Ft. Vibrodyne Finishing Mill
1 -       24 Cu. Ft. Sweco Steel Burnishing Mill
1-    WS-4/210 Wheelabrator Spinner Hanger Shot Blast System
1 - 6 Cu. Ft. Pangborn Tumble Blast Shot Blast System
Computer Numerical Control (CNC)
1 -  Okuma LB-15II-M Turning Center (1999)
            10” Turning Diameter         
            40-4,200 RPM Variable Speed
            Live Tooling, Z axis 40”, X=5”       

1 - J1 Wasino Lathe with auto loading.(2007)

1 - Miyano LZ-02R auto loading chucking lathe (2008)

  

2 -    Okuma LNC8 Cadet Turning Centers (1997)
            9.8” Turning Diameter
            40-4,200 RPM Variable Speed
            Turret Type Tooling
            Z axis = 20”, X axis=5”
2 -    Wasino LG-81 Turning Centers (1986)    
            9.8” Turning Diameter
            40-4,000 RPM Variable Speed
            Z axis = 12”, X axis=21”

1 - NIIGATA Model PN-40 Horizontal Machining Center (1996)  
            W/ Auto Pallet Changer 60 Tool Capacity    
            Pallet 16”x16”, X=24”, Y=19.7”, Z=20”
            M&H Auto Probing and Cutter Compensation

 PN40A.gif (27997 bytes)  

 2 - NIIGATA Model SPN-40 Horizontal Machining Center (1999 & July 2000)
            W/ Auto Pallet Changer 60 Tool Capacity
            Pallet 16”x16”, X=24”, Y=22.7”, Z=20”                         
            M&H Auto Probing and Cutter Compensation

SPN40.gif (22981 bytes)
1- 2006 Brother TC-32B Drilling/Tapping Center with full 4th axis capability
1- 2004 Brother TC-32A Drilling/Tapping Center with full 4th axis capability.
 
RGF Model T-30 THERMO OXIDIZER

Loctite© Service Center
Loctite© RESINOL RTC Anaerobic Impregnation (2000)  
 Loctite© Resinol RTC is a low viscosity water washable sealant for the impregnation of porous materials.  The sealant is designed to cure anaerobically at room temperature.		 impreg.jpg (20722 bytes)
Quality Control
NEW in April 2001 NAC purchased a 4 axis Real Time X-Ray Machine to further enhance out ability to provide high quality aluminum die castings and improve our manufacturing processes. 
1 - Mitutoyo Coordinate Measuring Machine Model AE-122, 
 (1998) Computer & Software 
 Window X = 20”, Y= 16”,       Z=12”
 Resolution: .0001”  (0.002mm)

2- Mitutoyo CNC CMM (1998 & 2006)
 Model FRT 707 (New 1998)
-Precision Gauge Block Sets    
-Precision Gauge Pin Sets        
-Electronic Bore Gauges          
-Micrometers, Caliper, and Other Specialty Gauges
-S.P.C. Trained Personnel
-ISO 9001-2000            
-Continual improvement of our processes and personnel, which are an integral part of this goal.   
Tool Room
15”  Clausing Lathe
 Bridgeport and Allant Mills     
 Heliarc Welder           
 Boyer Schultz Surface Grinder
 K.O. Lee Tool & Cutter Grinder        
 Hydra Hone Vertical Honing Machine 
-Clausing CSG 3A818 Surface Grinder (1998)
 Full Complement of tooling to facilitate tooling  repairs and maintenance.
Buildings

Two adjacent plants totaling 77,000 square feet

Both facilities are brick & concrete construction, dock high, with multiple truck docks
-Main Office, Die Casting Department, Machining Department, Tool Room,
Shipping and Receiving Building 55,000 Sq. Ft.
 -Includes new 1999 15,000 Sq. Ft. state of the art DieCasting facility addition.
-2nd Operations Manufacturing Facility and Warehouse Building 22,000 Sq. Ft.
            Die Casting Interior
Misc.  
NAC maintains a full compliment of trucks, forklifts, and material handling equipment to support our manufacturing activities.
Employment and Sales
- 82 Employees
- Sales exceed  $8 million.
Due to continued growth this is an abbreviated Listing.  We invite you to visit our facilities to witness the growth of our company.
 

NEBRASKA ALUMINUM CASTINGS, INC.
PO BOX 2007 4280 E HADCO ROAD
HASTINGS, NE 68902-2007
PHONE: 402.462.5139
FAX: 402.462.4383
EMAIL US

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